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Smart Manufacturing

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Manufacturing - Focus Areas

Production KPIs with Predicted Models

Production Integrity Analytics with Failure Prediction

Production Safety and HSE/FMEA Impact Analysis

  • Integrated view on production runs from various data sources to generate predicted models
  • Designed and deployed CxO KPIs Dashboard and embedded analytics (trends, outliers and prediction models)
  • Provided performance metrics on a balance score card as SaaS

Production Safety and HSE/FMEA Impact Analysis

Production Integrity Analytics with Failure Prediction

Production Safety and HSE/FMEA Impact Analysis

  • Predict Production Stops (Machine Failures, NPT, HSE Exceptions)
  • Predict delays, NPT, OEE losses, etc. 
  • Predict HSE Impacts, Operational Integrity in the simulated planned runs
  • Recommend intervention, changes to the operational plans

Production Integrity Analytics with Failure Prediction

Production Integrity Analytics with Failure Prediction

Production Integrity Analytics with Failure Prediction

  • Predict Production Stops (Machine Failures, NPT, HSE Exceptions)
  • Predict Failures from a Machine’s component to a task level
  • Monitor Remotely on  Production Runs
  • Enable IoT operations for real-time visibility into key performance indicators in the production plant

Connected Factory Model

Failure Modes and Effects Analysis (FMEA)

Production Integrity Analytics with Failure Prediction

  • Real-time operational dashboards for a connected factory
  • Traceability matrix as part of QMS for a FDA compliant plant
  • Machine Data Analytics (real-time with alerts/notifications) using MT Connect agents and data models

Remote Quality Inspection

Failure Modes and Effects Analysis (FMEA)

Failure Modes and Effects Analysis (FMEA)

  • Defects detection using CNN (Convolution Neural Networks)
  • Deploy 3D and AR (Augmented Reality) models in lines with 3D BIMs used in construction/EPC Industry 
  • Developed an app-based streaming on inspected items to the QC team at onsite

Failure Modes and Effects Analysis (FMEA)

Failure Modes and Effects Analysis (FMEA)

Failure Modes and Effects Analysis (FMEA)

  • Automating FMEA by applying right fit AI/ML models – that can predict severity, occurrence, impact- thereby predicting the RPN (Risk Priority Number) 
  • AI/ML workbench to provide predictive models (as APIs) to automate and predict risk profiles as part of asset failure predictions

Manufacturing Accelerators

CNC Machine Insights

Pump Performance Analytics

Pump Performance Analytics

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Pump Performance Analytics

Pump Performance Analytics

Pump Performance Analytics

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Production Line Monitoring

Pump Performance Analytics

Production Line Monitoring

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Greenojo's Manufacturing Practice

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Make Your Manufacturing Practice Go Digital

Talk to our Experts!

 

Come and talk to our Manufacturing experts who bring an extensive experience in the areas of OEE, MT Connect,  Machine Performance, Connected Factory Models, Production Quality Monitoring, HSE/Safety Risk Analytics and IoT/IIoT with Digital Twins. 


We also assist in floor improvement projects using tools such as Six Sigma, Lean, TOC and provide "Manufacturing in a Box" as a SaaS delivery model

Contact us for a demo on our Manufacturing solutions & accelerators

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